In the days before OSHA safety standards, coal miners would bring canaries down into the mines with them, the little yellow birds would tweet happily in their cages, raising the spirits of the miners as they toiled away beneath the mountains. The birds, being so tiny, would also die if exposed to dangerous, invisible gases, which gave miners a warning to get out before they met a similar fate.
Shop floor data capture is kind of like that, if it was for manufacturers.
Shop Floor Data Capture: A Better Canary?
Let’s say that you run a printing company, and you have your machines set to produce 500 magazines an hour in order to meet your client’s needs (it’s just an example, you could easily use this with any product on the market). What you don’t know is that your presses are only putting out 450 an hour because of an easy-to-fix problem that’s hard to detect. You don’t realise your production is falling behind until you’re almost at the deadline and your numbers aren’t adding up. Shop floor data capture is a way to prevent this sudden, last-minute realisation
How Does It Work?
Shop floor data capture is fairly simple: you attach sensors to your production machinery, and those sensors capture the raw numbers in real-time. Those numbers are then provided directly to you, and if there’s a deviation from what you need to have, you find out in minutes or hours instead of days or weeks. The system is smooth, and it uses wireless communication to make certain you know what’s going on at the shop floor level so you can side-step any nasty surprises.
Put another way, no metaphorical methane is going to sneak up on you and your workers while you’re toiling in the mine. For more information on shop floor data capture, and how it can help your business, simply contact us today!