Time is money in the world of business, and that is particularly true when it comes to production on the shop floor. If you have a machine that isn’t producing the numbers you need, then every tick of the clock is taking money out of your pocket. That’s why businesses who are keeping an eye on efficiency make sure that they have a shop floor data capture programme in place.
What is Shop Floor Data Capture?
If you were running a website, you would have some sort of analytics program in place that fed you updates on your numbers: you would know which pages were getting the most views, how long visitors were staying on average, and you’d be able to get instant updates on how your traffic looked. Shop floor data capture performs a similar function, but it captures the numbers on production.
Shop floor data capture is a network of sensors which watch your production values, and which notify you of changes immediately. If, for example, you have a machine that should bottle 60 gallons of milk a minute, but that number drops to 50 per minute, those numbers will immediately be shot to your smartphone or work terminal. Once you know there’s a slow-down, you can track it to see if it’s holding steady, or if it’s getting worse. You can also compare the actual numbers to what you have to produce in order to determine whether the machine needs to be fixed immediately, or if you can wait until the production day is over.
Without shop floor data capture, these warnings often come far too late. With no electronic sensors keeping an eye on the shop floor, you might not know there’s an issue until you’re 200 bottles of milk short, or until there’s a backup in the machinery that leads to a serious problem that can be more expensive to fix. Shop floor data capture is an early warning system, numbers tracker, and data mine all in one, which is why these systems are becoming more popular every day.
For more information on what shop floor data capture can do for your business, simply contact us today!