Using Software to Solve Common Problems with Shop Floor Data Capture

Having the ability to switch between tasks can often be a huge headache within manufacturing companies as it makes it almost impossible for the employer to track which of their employees is doing what task and for how long. Implementing a shop floor data capture system will allow you to track what your employees are up to at all times as well as help to solve the common problems that appear when workers often switch between tasks.

Technological advances and shifting market demands have made flexibility more important than ever before for manufacturers. Your employees’ ability to switch quickly from one task to another is an incredibly valuable feature of your company. However, this flexibility can be a double-edged sword. Keeping track of which employees are working on what projects, and for how long, can be a nightmarish task in the modern manufacturing shop. Fortunately, the right Shop Floor Data Capture technology can make it easy for you to solve a few of the most common problems that arise when employees must frequently switch tasks

Muddled job cost tracking is one of the most common problems that arises on the flexible shop floor. This is especially frustrating in shops where the same employees spend time working on both high-value and low-value jobs. With shop floor data capture software, however, you can accurately track the amount of time that each employee spends on each job. This makes it much easier to calculate the real cost of each job, and it helps you efficiently allocate your shop’s time and resources for future jobs.

Difficulty assessing the total time spent on a project is another common problem on the flexible shop floor. When many different employees spend some time on the same project, it is easy to miscalculate how long it has really taken your shop to complete. Without accurate data on the time spent completing one project, you may have difficulty forecasting how long it will take you to complete another project. Shop floor data capture software can solve this problem by accurately recording how much time each employee spends on a given project. This helps you accurately measure past performance and makes your forecasting more reliable.

Inefficient machine monitoring is a third problem that can make life difficult on the modern shop floor. Machine downtime is as costly as it is inconvenient, but it is difficult to avoid when problems are not spotted until too late. Shop Floor Data Capture Software can help you solve this problem by monitoring the performance off your manufacturing machines and spotting problems before they cause machine downtime. By taking a proactive approach, you can save a lot of time and money and make your manufacturing processes far more efficient.

These are just a few of the problems that can be solved with the right shop floor data capture software. Here at ELF Productivity, we are proud to provide manufacturers with shop floor data capture software from Ceequel®, among other software solutions designed to make your workforce more productive. Feel free to contact us and ask about the right software for your organisation.

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